Continuous Foaming Machine

Continuous Foaming Machine

Continuous PU Foam Machine Line

Type  Foam Production Machine
Power  125KW
Certification  CE
Application  Foam Industry, Sponge Industry, Furniture Industry
Supply Ability  50 Sets Per Year
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Products Description

Products Name:

Continuous PU Foam Machine Line

Process: 

All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place. The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.

Outputs: 

The machine is delivers a maximum of 350kg per minute.

Metering System:

There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speed drives, Viking, U.S.A made internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.

Foaming Tunnel & Conveyor: 

The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats. The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 0.98m to 2.4 m. The length of the conveyor is 16.9 meters.

Trough & Fall Plate: 

The Trough & fall plate section can be adjusted height wise at various levels to ensure more flattop blocks & is equipped with required motors & gearboxes.

Paper Feed & Rewind : 

This is a 2-paper system. The bottom paper feed reel is mounted in front of the foaming platform & is equipped with unwinding motor for automatic operation. Rewinding of the side papers is at the other end of the tunnel & the rewinding speed is self adjustable to synchronize with the conveyor speed.

Control Panels: 

This is attached at a convenient position on the foaming platform, It is equipped with necessary electronics, flow meters, pressure gauges & AC variable speed drives.

Specifications

Max.Output Capacity:

200~350kg/min(Continuous Type)

Mixer Total Power:

37kw

Max.Mixing Speed:

2500~6000r/min

Foaming Type:

Trough & Sprayer

Save Formular Q.T.Y.:

 13 Groups.

Foaming Size:

W2300mm*H1300mm(Width Adjustable)

PPG Tank:

6Ton*1Set.

POP Tank:

5Ton*1Set.

TDI Tank:

4Ton*1Set.

MC Tank:

2Ton*1Set.

Silicone +Water Tanks:

100L*2Sets(With Mixing System)

T-9+Amine+Color +Caco3 Tanks:

50L*4Sets

Side Wall Size:

L16m*H1200mm

Fallplate:

L8.5m*W0.98~2.4m(Adjustable)

Foaming Platform:

L2000mm*W3000mm*H700mm

Conveyor Line:

L16.9m

Side/Bottom Paper Feed & Rewind System:

2Sets.

Walkway:

W500mm*L15m

Air Valves

Euro Standard

Chiller(Both Cooling & Heating System):

1Set*1.5HP 

Side Film Lifting System:

1Set.

Foaming Density Range:

8~70kg/Cubic meter.

Match With Block Cutter:

1 Set.

Total Motor Power:

Approx 125kw.

Machine N.W.:

Approx 60Ton

Floor Space Required:

L45m*W5m*H4.5m.

Products Display

Continuous PU Foam Machine Line

Continuous PU Foam Machine Line

Continuous PU Foam Machine Line

Continuous PU Foam Machine Line

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Jiahe Foundry

Jiahe County was established in 1639, covering an area of 699 square kilometers, governing 9 towns and 1 township, with a population of 420,000. It is one of the counties with the smallest area and the highest population density in the province.

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